Maintenance Diary

Including Extending & Refitting Louisa May to 55ft.

The total cost of extension: Steelwork = £3850 Refit = £2924

The majority of materials and fittings used during the fitout were purchased from Wharf House Narrowboats.

Why not visit their website.Wharf House Narrowboats

Winner of Crick Boat Show - Favourite Boat 2005 & 2006

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July 2009 - New cratch cover fitted and roof painted.

14th March 2009 - New Front Cants painted

14th February 2009 - Front Cants and Gas Locker replaced, also new anodes fitted. The work again was completed by Roger Farrington, and whilst she was in the shed I took the opportunity to black the hull.

10th May 2008 - Engine finally painted in Kelvin Green

19th April 2008 - Engine back together and running. I obtained a refurbished cylinder head for £200 from Seaward Engineering, Glasgow, and for good measure had the injectors serviced by CF Parkinsons, Peterborough (£58.75)

9th February 2008 - Almost a year since I reported on developments, but in preparation for another years cruising I decided to remove the engine cylinder heads and clean them. They were last cleaned in 2002. Whilst cleaning one of the heads I noticed a hole below the exhaust valve seat.

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17th March 2007. - A new year and my thoughts turn to preparing for cruising. I have rearranged the engine cooling system , moved the header tank off the engine on to the bulk head and re-routing the pipes to the calorifier.

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14th October 2006 - Started on all those finishing touches - A shelf in the bedroom, and a cover over the electrical's in the engineroom.

16th September 2006 - Galley side-hatch glazed, and moldings completed.

1st July 2006 - Engineroom relining completed, and yes I have painted it grey!!

6th May 2006 - Spring is here, and I've started to reline the engineroom.

21st January 2006 - All finished and ready to be re launched.

15th January 2006 - Although not part of the refit, when Louisa May was extended it was pointed out that the bottom plate needed to be over plated as it was badly pitted. The work again was completed by Roger Farrington, and whilst she was in the shed we took the opportunity to paint the cabin sides.

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17th December 2005 - The wooden rear cants were replaced in metal by Roger Farrington.

19th November 2005 - Only one of the back cabin handrails was fitted before the first frost.

15th October 2005- Its autumn, so the last two sections of handrail for the back cabin need fitted, before the weather turns.

The wooden handrails first have to be steamed to match the profile of the cabin sides. A length of drain pipe, and a wallpaper stripper are used to make a steam box. The wood was steamed for just over an hour, and them clamped into a jig.

30th July 2005- The handrails have now been fitted to the main cabin, and the first coat of red paint applied, the roof has also been painted. Today we took a trip down to the marina at Braunston to get a pump out, and gave her a through clean up in preparation for our summer trip which starts next week.

4th June 2005- At last I have started to fit the handrails. Having removed the old, I have treated the area with rust inhibiting paint. The hand rails prior to fitting are cut to size and coated with epoxy resin, and then fixed with self tapping screws and Polyflex.

12th March 2005- Under bed cupboard door, skirting and engineroom floor fitted.

6th February 2005. Progress has been slow during the past months, what with the weather and other distractions. The Bedroom and Galley are almost finished. Just the side hatch trimming to do, and the carpets.

The new wood for the handrails has arrived, but that can wait till the spring, when the weather improves. The Engine room will be the next major refit, as the side walls and ceiling both need replacing after being cut prior to the stretch.

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Boat Safety inspection 3rd December 2004 - Passed !!

23rd October 2004- Fridge Unit rebuilt

18th September 2004 - Hand basin unit completed and doors fitted to kitchen units.

10th July 2004- Bedroom door built and fitted.

2nd July 2004- Door frame built between bedroom & engine room, and varnish applied to all woodwork.

1st to 3rd June 2004 - Our first trip, Stoke Bruerne and back.

A minor leak on the waste pipe from the sink, and some additional ballast required as she lists to one side now that the diesel tank has been filled and the loo tank pumped out, but apart from that all ok !

15th May 2004 - Plumbing completed and the first coat of varnish applied....Wiring started..Its a nightmare!!

24th April 2004 - Cupboard door fitted & panel framing started....3rd May Galley tiled.

12th April 2004 - Bedroom bulkhead fitted................ 17th April - Hand basin fitted.

1st April 2004 - Panel Framing ...........10th April - Engine room bulkhead installed and bed started.

24th March 2004 - Galley worktop fitted & Engine room bulkhead template fabricated.

13th March 2004 - Galley bulkhead installed using 18mm plywood. Having first made a template it fitted with no problems.

6th March 2004 -The roof lining goes up using 6mm oak faced plywood.

28th February 2004 - The lining of the hull and cabin sides completed using 9mm & 12mm oak faced plywood.

The cabin is being lined with Oak Faced Plywood, purchased through Wharf House Narrowboats 01788 899041

24th January 2004 - Portholes fitted.

17th January 2004 - Roof battens completed and cabin insulation started.

Slow progress due to working in what seems like sub zero temperatures, and having to melt the ice off the inside !

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15th November 2003 - Ballast installed.................. 6th December - Floor completed.

4th October 2003 - Mushroom Vents fitted, Diesel Tank plumbed in and Floor bearers started.

27th September 2003 - Steelwork completed and Louisa May back in the water.

Steelwork by Roger Farrington - Ivy Bridge Marine, Braunston. 01327 704847

21st September 2003 - Second coat of blacking applied and stern painted.

20th September 2003 - Hull completed and first coat of blacking applied, Cabin sides almost done !

13th September 2003 - The new plates are tacked in place.

6th September 2003 - The boat is cut in half.

30th August 2003 - The engine room bulkhead and interior around the area to be cut are removed.

 

A Big Decision (55 Foot Long)

The following article appeared in the February 2004 edition of our Church Magazine.

When we bought our boat, Louisa May, the inside accommodation was unique to say the least. Chris had chosen her for her shape - a 45 foot chunky tug style with sweeping lines, built at Norton Canes, North of Birmingham, and her engine - a 20 HP 4 cylinder diesel that had spent 5 years in a fishing boat in Nova Scotia before being refurbished and put in its own engine room on the narrowboat. It was the equivalent of purchasing a Jaguar XJS with orange boxes for seats! We removed the fridge from the bathroom, and put it in the galley. This gave Chris no reason for lingering over a handy cold beer in situ! In its place went a custom-made bath (a glorified plastic tank!) The main saloon had a flap table affixed to the wall, and a bed settee, which was very uncomfortable to sit on. To open the bed settee at night, it had to be turned round and the whole cabin had to be cleared. We decided to sacrifice the flexibility for a dinette, which would give us two bench seats, and a table seating 6 easily (8 at a push) instead of the 3 who could squeeze round the wall mounted one. At night this would become a double bed, and we would have ample storage under the seats for clothes and bedding. This arrangement worked well for several years, and we have added minor refinements; a cratch over the front deck gives us a porch, ideal for dirty boots, ash cans or hanging out washing. We had a smart paint job; declaring that the owners are C.J. & K.R. Brown & Sons, Canal Towage. (True, since we pulled someone off some mud!) The fridge gave up one Easter, so we bought the latest model, and the tiny two ring, one shelf (guess the temperature because the controls don't tell you) oven was replaced by a smart bottle green 4 burner, electric ignition hob and oven. The only thing left, was how nice it would be at the end of a tiring day to get straight into bed without having to make the bed up first, and what about some extra room for guests? The solution was an extra bedroom that is solely a bedroom, and meant for us buying a bigger boat. But we liked Louisa May; we had worked hard to get everything else as we wanted it, and like buying and selling a house, there are extra costs that add up. So we thought about having her lengthened, by about ten feet. This involves slicing the boat in half, using a grinder, and welding in a section of new metal. Where we moor is a boat yard, and we had seen boats being built, repaired and lengthened, so in August 2002, we plucked up courage to see how much it would cost. The cost was reasonable, and anyway, as there was a waiting list, we had until April 2004 to top up our savings. We started thinking and planning what we wanted to include. Although we had a small bath, we had never had a washbasin, minor ablutions being performed at the kitchen sink. On a trip to France in October 2002, we purchased a vanitory basin and a very swish tap for remarkably few Euros, and stored them in our loft. Clothes are usually left in the bags we transport them in, and smarter wear (for jaunts such as the theatre in Stratford) is hung over the warm engine in the vain hope that some of the worst creases will drop out, so a wardrobe would be quite useful. If we managed to enlarge the engine room we could possibly fit in a heating boiler. Then out of the blue, Roger, the boat builder, phoned us up in early July 2003 and asked when we were going out in the boat over the summer, as he thought he could fit in our lengthening job in September. On our return from our summer holiday, to the limit of navigation of the Thames at Lechlade, we started to clear the inside of the boat. The cut was going to be made between the engine room and the galley. Any further back and it would interfere with the engine and prop shaft. The area chosen, however, included the galley bulkhead and the kitchen sink. The day we had to strip this part of the interior, Chris developed a bad back. After I had barrowed 3 loads of wood, tiles, insulation, and finally the kitchen sink to the skip, I was not feeling much better than he was. And we both felt as though we were handing over a dear relative to the surgeon's knife for a condition that was not life threatening, although long-term quality of life should be improved!

Kate Brown.

 

 

Extreme Boat Fitting A new sport - for the enthusiast (or the insane!)

The following article appeared in the July 2004 edition of our Church Magazine.

We had left our boat, Louisa May, ready to be cut in half, and spent the next week wondering if the deed had been done. We received a phone call from Roger, the boat builder, saying could he see us at the weekend. We arrived at the boatyard to find Louisa May in the shed, with about a foot gap between her two parts (a bit disappointing really) Roger wanted to finalise the design of the diesel tank Chris had asked him to build in, under what would be the bed. (If you think that sounds eccentric, the rest of the under bed space is earmarked for the batteries!) We took one of the brass portholes that had been removed, as a pattern for the four new ones we would need. We already had two different profiles of porthole, (not that I'd noticed) and we didn't want a third! The next week, the new base plate and hull sides were welded into place, and only a week or two after, Roger called to say 'could we black the original part of the hull?' as Louisa May would be ready to go back into the water during the week after. That Saturday, Chris, James & myself put on our overalls, or oldest clothes, and prepared to do battle with a selection of paintbrushes and rollers and ten litres of black bitumen paint. There is no way you can be artistic with stuff the consistency of treacle, but at least you can see what you have done. On Sunday, after church, Chris went back to put a second coat on, with the help of our eldest son, Simon. Louisa May was duly returned to the water, and ready for the start of fitting out. During the next couple of weeks the floor bearers were fitted, and ballast laid between them. Chris got the heaviest, cheapest paving slabs for this, and again enlisted Simon's help. Conveniently situated next to the moorings and boatyard are a boat fitters, Wharf House Narrowboats, and chandlery. Chris had ordered the paving slabs through them, and each week would ask them to order the wood he required for the next week. This initial work took place during the autumn, and conditions weren't too bad until the weather broke. The new portholes were covered with taped down plastic, but finding the rain had got in several times, Chris sealed them with silicone mastic, even down to the boltholes. The new brass portholes were being cast at Saul, near Gloucester, and it became a matter of urgency to get them fitted, before the cabin could be lined. As the new part of the shell was not insulated, condensation (melted ice?) dripped onto the floor, but wooden battens had to be fixed to metal lugs on the hull and roof to hold the lining boards in place. With no electricity but an extension lead, and no gas or water we evolved a sort of 'camping out inside' procedure, where we took a flask of hot water and a picnic, from home, filled the water can from the stand pipe, for flushing the loo, lit the stove for warmth, and boiled the kettle on it for hand washing and thermos top ups. It was early February when we fitted the hull side fibreglass insulation slabs. The upper part of the cabin sides were insulated with polystyrene foam blocks, and it was quite satisfying squeezing off cuts into the nooks and crannies round the portholes and between the battens until there were no gaps. Electric cable was run through conduits, so the wires did not touch the polystyrene. Chris had some holiday to use up, so he booked a succession of days when I was not at work, and we'd take James to school and set off for the day. By now we were fitting the boards to the hull sides. We would use the workshop, for cutting, if there was not too much going on, but we did not want to intrude when they were busy, and then would use a pallet outside on the ground. The professionals were very generous with their advice, and explained how to hold the roof paneling in place while we were fixing it. The worst thing we had to do was to get the pieces of board onto the boat. The back doors (as the boat is moored stern to the pontoon) are about 3 foot 6 by 18 inches, so impossible to get an 8 x 4 sheet of board in that way. The solution was for the two of us to carry it along the outside of the boat, walking along the 4inch gunwales, and in the front doors, which were now nearly 55 feet away! Hanging on to a sheet of board that is heavy, unwieldy and expensive, and having to walk and step over ropes, synchronized with someone else, whilst having no spare hands to grab a handhold, and knowing there is water just beneath your feet really focuses the mind. I think I felt worse each time, not better. Just as admitting you have an alcohol or drugs problem is the first step towards beating it, Chris realised there was no way Louisa May would be habitable for use at Easter, and suggested I look for an alternative holiday for us. Thoughts of Mediterranean beaches were hastily shelved for a more modest several nights in France, leaving a couple of days for work on the boat. I came to think of our efforts with sheets of paneling as a form of rigid dressmaking. We constructed templates for the bulkheads, drew round them, and cut them out. The results were instant. As a sheet was eased into place, a wall suddenly appeared where shortly before there had been a space. Soon, the kitchen worktop, and new sink were fitted, and the gap between the bedroom wall and the kitchen became the en suite washbasin and end of bed cupboard. The piece of worktop cut out for the sink top just fitted as the washbasin worktop - waste not want not. We purchased tiles for the kitchen, and left overs were used round the washbasin. We had an agonising moment, with bucket at the ready, the first time we poured water down the sink, but the joints were secure, (well almost - we have had a subsequent drip!) As our target maiden voyage date approached, Chris spent one Saturday terminating the wires, until his fingers were sore. He also started the engine, for the first time in seven months, impossible during the winter, as the batteries had been at home. Sunday saw a clean-up operation and the finish of the wiring, then with all the tension of a Regent Street Christmas illumination switch-on we had lights. In fact, the bank of down lighters over the bed has proved a bit too bright, and we have sourced lower wattage bulbs! 'Sea Trials' took place as planned during half-term week. There is still a lot of finishing off to do (cupboard doors, varnishing, flooring, tidying up the woodwork) so I didn't unpack more crockery than we needed, or take unnecessary soft furnishings. The main fault that needs rectifying is we need more ballast - filling up the new diesel tank with £50 of diesel (at 30p per litre) didn't cure it. In reverse the propeller glugs as it meets air, and can't pull on the water, as I found to my cost, when meeting another boat at a bridge hole. I hope the ducks soon recovered from me crashing into their bush! I suppose I will get used to not having to put the bedding away during the day, but then that was the whole object of the exercise - less housework, more boating.

Kate Brown.